逆向工程

One area Mechanical Power (MPI) sets itself apart from the competition is the ability to reverse engineer custom components. Often, we run in to OEM manufacturers in the Automotive<\/a>, Agriculture<\/a>, Industrial<\/a>, Power Transmission industries that may not have a print (i.e. CAD drawing) for a part they need.<\/p>\n

We take a sample of the part, perform necessary analysis, measure physical dimensions, features, and material properties to create the necessary documentation to source the part to customer requirements. Often, OEM\u2019s cannot find a print, may not yet have a print for a prototype in new product development or cannot acquire the print from the incumbent supplier, etc.<\/p>\n

Our have seen all the reasons and the reasons are not what we focus on. We focus on the needs of the customer and find a way to positions ourselves to clearly define the requirements of the part to our supply base and effectively source it for the customer.<\/p>\n

Mechanical Power in-house quality lab has adequate machinery, instrumentation, and human capital very capable of performing dynamic analytics leading to a full understanding of the part requirements. We utilize a common CMM and are in the process of evaluating and sourcing more modern instrumentation in the form of robotic arms capable of digitally scanning parts of all shapes and sizes to quickly generate requirements of a part. Where necessary, we utilize 3rd party sources with whom we have worked for many years for things like metallurgical analysis and testing.<\/p>\n

We consistently responds to the requests of our customers. Over the years, we have been asked to leverage skills of our engineering team and reverse engineer custom components.<\/p>\n

<\/p>\n

There are a multitude of reasons why we get these requests:<\/h4>\n

\n
• <\/i> The print for the part is out-of-date or can\u2019t be found<\/li>\n
• <\/i> The manufacturer of a component has stopped making the part or gone out of business<\/li>\n
• <\/i> Our customer\u2019s engineers want an improvement to the product that \u201cstandards\u201d just can\u2019t accommodate<\/li>\n
• <\/i> Prototyping for new product development<\/li>\n<\/ul>\n

  Our team coordinates communication between our customers and our factory partners to assure that the design and resulting samples are exactly what our customer needs and that the parts work in the application.\u00a0 We focus on the needs of our customers and clearly communicate needs and expectations to all interested parties through the supply chain.<\/p>\n

  Recently, MPI initiated a relationship with a large, well-known entity in the Lawn Care equipment industry<\/a> and completely overhauled their supply-base for aftermarket service and repair part demand. After buying the same parts from many different manufacturers for years, we helped them see that they were paying far too much and Quality<\/a>, Delivery and Cost all suffered.\u00a0 Unable to attain current prints for these parts, the OEM enlisted Mechanical Power to create prints and competitively source their products.<\/p>\n

  MPI greatly reduce their supplier footprint to one supplier,\u00a0 we saved them more than 30% across a significant annual spend. We took >100 parts traditionally sourced from >50 vendors to being sourced from Mechanical Power and driving significant favorable purchase price variance (PPV) for the end user.<\/p>","tablet":"

  Global Sourcing<\/h2>\n

  One area Mechanical Power excels is with Reverse Engineering initiatives. With samples, we can create prints for complex parts that OEM\u2019s may not have prints\/drawings for.<\/p>\n

  We enjoy tackling projects that OEM Quality and Engineering departments simply do not have time to deal with.<\/p>\n\n

  Contact us today<\/a> and put our reverse engineering
  skills to the test.<\/h4>"}},"slug":"et_pb_text"}" data-et-multi-view-load-tablet-hidden="true">

  复杂逆向工程服务

  Mechanica必威体育微博l Power (MPI)在竞争中脱颖而出的一个领域是对定制组件进行逆向工程的能力。我们经常遇到OEM制造商在汽车,58必威网站 ,58必威网 例如，电力传输行业可能没有他们需要的零件的打印文件(例如CAD图纸)。

  我们取零件的样品，进行必要的分析，测量物理尺寸，特征和材料特性，创建必要的文件，以满足客户的要求。通常情况下，原始设备制造商找不到打印件，可能还没有新产品开发原型的打印件，或者无法从现有供应商处获得打印件，等等。

  我们看到了所有的原因，这些原因并不是我们所关注的。我们专注于客户的需求，并找到一种方法定位自己，明确定义零件对我们的供应基础的要求，并有效地为客户提供它。

  必威体育微博机械动力内部质量实验室有足够的机械，仪器仪表和人力资本，非常有能力执行动态分析，导致对零件要求的充分理解。我们使用一种通用的三坐标测量机，并正在评估和采购更多的现代仪器，如机器人手臂，能够数字化扫描各种形状和尺寸的零件，以快速生成零件的需求。如有必要，我们利用与我们合作多年的第三方资源进行冶金分析和测试。

  我们一贯响应客户的要求。多年来，我们一直被要求利用我们的工程团队的技能和反向工程定制组件。

  

  我们收到这些请求的原因有很多:

  • 该零件的打印已经过期或找不到
  • 某个部件的制造商已经停止生产该部件或破产
  • 我们客户的工程师希望对产品进行“标准”无法满足的改进
  • 原型开发新产品

  我们的团队协调我们的客户和我们的工厂合作伙伴之间的沟通，以确保设计和最终的样品完全是我们的客户需要，部件在应用程序中工作。我们专注于客户的需求，并通过供应链清楚地将需求和期望传达给所有相关方。

  最近，MPI与美国一家知名的大型企业建立了合作关系草坪养护设备行业彻底整顿了售后服务和维修零件需求的供应基础。多年来，我们从许多不同的制造商那里购买了相同的零件，我们帮助他们认识到，他们花了太多的钱质量，运输和成本都遭受损失。由于无法获得这些部件的当前打印，OEM获得了机械动力来创建打印，并有竞争力地获得他们的产品。必威体育微博必威提现手续费是多少

  MPI大大减少了他们的供应商足迹到一个供应商，我们节省了超过30%的重大年度开支。我们将>100的零件传统上从>50供应商采购到从机械动力采购，并为最终用户带来显著的优惠采购价格差异(PPV)。必威体育微博